Ink comprising dispersed nanopigment micelles and printed textiles obtained therefrom

ABSTRACT

The present invention provides a water-based ink comprising nanopigment micelles, said nanopigment micelles comprising a pigment particle and a polymeric dispersing agent around said pigment particle, whereby said pigment particles have an average particle size between 100 nm and 250 nm. The invention also relates to a printed textile and a dyeing and printing process using said water-based ink.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. NonProvisional patentapplication Ser. No. 16/757,372, filed Apr. 17, 2020 and entitled “InkComprising Dispersed Nanopigment Micelles and Printed Textiles obtainedTherefrom”, which is a National Entry Phase of PCT Patent ApplicationPCT/EP2018/078388, filed Oct. 17, 2018, which claims the benefit ofpriority to Belgium Patent Application No. 2017/5745 filed Oct. 17,2017. All references cited in this section are incorporated here byreference in their entirety.

TECHNICAL FIELD

The present invention relates to the field of inks comprising pigmentnanoparticles and printed textiles obtained therefrom. Also, the presentinvention relates to methods for preparing said inks and methods forcolouring textiles with said inks.

INTRODUCTION

The colour strength and fastness of pigmented ink on textiles isgenerally controlled by the amount of polymeric binder added to the inkmixture. It is very difficult, however, to achieve good fastness ofpigmented inks onto printed or coated fabric through increased binderaddition without a detrimental change of the fabric softness. When theamount of polymeric binder is high enough to demonstrate good durability(or fastness), fabric hand becomes stiff or harsh. If the amount ofbinder is reduced to keep fabric hand constant, good fastness,especially fastness to crocking, cannot be achieved.

Textiles, either woven or nonwoven, are used for a wide variety ofapplications from clothing, wipers and diapers to automobile covers.These applications call for materials having diverse properties andattributes. Some applications call for fabrics which are highlywettable, e.g. liners for diapers and feminine hygiene products, andwhich are soft like clothing, or are absorbent like wipers and towels,while others require strength, e.g. protective fabrics like car and boatcovers, and still others require repellency and barrier properties likemedically oriented fabrics such as, for example, sterilization wraps andsurgical gowns.

Improved textile printing systems are reported in literature. WO2006/130144 describes a printing composition comprising an aqueousmixture having silica nanoparticles and silane coupling agents inaddition to pigments and a relatively small amount of binder. It wasfound that good colour fastness and strong colour strength for inks canbe achieved by using a small amount of polymeric binder with silicananoparticles and a silane coupling agent, and that about 0.1 to 10weight percent of silica nanoparticles with 0.5 to 20 weight percent ofa silane coupling agent can improve fastness to crocking and colourstrength in pigmented ink systems with acrylic or polyurethane polymericbinders. The composition may be applied by any of a myriad of meansknown in the art like screen printing, digital printing, dip coating,spin coating or spraying on hydrophobic and hydrophilic fabrics such aspolyesters, polyolefins, cotton, nylon, silks etc. and the fabrics maybe woven or nonwoven. The silane coupling agent is believed to becrosslinked between an organic polymer and inorganic silicananoparticles and it is said that the addition of the coupling agent canenhance the durability of coated fabrics, with higher colour strengthwhereas traditional ink formulations rely on improving fastnessproperties by adding polymeric binder such as acrylic and polyurethanebinder. In order to improve the binder characteristics, cross-linkablepolyurethane binders have been proposed in literature, such as WO2016/064810.

Unfortunately, because of the conditions under which many fabrics areused, completely successful ink compositions have not been developed.Also, such systems require an extensive pre-treatment procedure asdescribed i.e. in US 2014/0068877. The mentioned method pertains toinkjet printing on textiles including using a pre-treatment solutioncontaining poly(acrylic) acid, hydrophilic copolymers of poly(acrylic)acid or mixtures thereof to control bleed. In addition, currentprocedures include an energy-intensive finishing procedure includingi.e. a drying step. In this respect, EP 2 643 159 discloses method ofdigital printing and finishing for fabrics and the like, comprising: astep of unwinding a fabric from a first reel, —a step of compensatingthe speeds and of spreading the fabric for its positioning on a conveyorbelt provided with supporting means on which a digital printing stepoccurs, —a step of drying the fabric, —a step of winding the fabric ontoa second reel, these steps being executed at corresponding stationsarranged in sequence with respect to each other and the fabric passingthrough them continuously, transversely to the conveyor belt, therebeing a plurality of bars provided with printing heads which arecontrolled electronically and synchronized with the movement of theconveyor belt.

It is therefore an object to provide a ink composition which is easy toapply, cures at room temperature, and which will remain on the fabricwhen exposed to most common cleaning and usage conditions, i.e., whichhave a high colour strength and crock fastness. It is another objectiveto provide a textile which is printed with the ink composition providedand to provide a method of printing a textile with the composition. Itis further an object of the present invention to provide a printingprocess for textiles which do not require an exhaustive pre- andafter-treatment step.

SUMMARY OF THE INVENTION

In a first aspect, the present invention provides a water-based inkcomprising nanopigment micelles, said nanopigment micelles comprising apigment particle and a polymeric dispersing agent around said pigmentparticle, whereby said pigment particles have an average particle sizebetween 100 nm and 250 nm, as determined by ISO 13320:2009.

In a second aspect, the present invention provides a pigmented textileobtainable by contacting a textile with a water-based ink according tothe first aspect of the invention and subsequently fixating saidwater-based ink onto said textile.

In a third aspect, the present invention provides a method for preparinga water-based ink according to the first aspect of the invention,comprising the steps of:

-   -   i. high shear mixing of pigment particles having an average        particle size between 100 nm and 250 nm, as determined by ISO        13320:2009, and a polymeric dispersing agent in water, thereby        obtaining nanopigment micelles; and    -   ii. adding water to said nanopigment micelles, thereby obtaining        a water-based ink.

In a fourth aspect, the present invention provides a method for printinga textile material, comprising the steps of:

-   -   i. applying a water-based ink according to the first aspect of        the invention onto a textile material; and    -   ii. fixating said water-based ink onto said textile material.

DESCRIPTION OF THE FIGURES

By means of further guidance, figures are included to better appreciatethe teaching of the present invention. Said figures are intended toassist the description of the invention and are nowhere intended as alimitation of the presently disclosed invention.

The figures and symbols contained therein have the meaning as commonlyunderstood by one of ordinary skill in the art to which this inventionbelongs.

FIG. 1 shows a schematic depiction of the binding of nanopigmentmicelles to a textile fibre.

FIG. 2 shows a schematic depiction of a resourceful, energy-efficienttextile printing process using nanopigment micelles-based ink accordingto the invention.

DETAILED DESCRIPTION OF THE INVENTION

Unless otherwise defined, all terms used in disclosing the invention,including technical and scientific terms, have the meaning as commonlyunderstood by one of ordinary skill in the art to which this inventionbelongs. By means of further guidance, term definitions are included tobetter appreciate the teaching of the present invention.

As used herein, the following terms have the following meanings:

“A”, “an”, and “the” as used herein refers to both singular and pluralreferents unless the context clearly dictates otherwise. By way ofexample, “a compartment” refers to one or more than one compartment.

“About” as used herein referring to a measurable value such as aparameter, an amount, a temporal duration, and the like, is meant toencompass variations of +/−20% or less, preferably +/−10% or less, morepreferably +/−5% or less, even more preferably +/−1% or less, and stillmore preferably +/−0.1% or less of and from the specified value, in sofar such variations are appropriate to perform in the disclosedinvention. However, it is to be understood that the value to which themodifier “about” refers is itself also specifically disclosed.

“Comprise,” “comprising,” and “comprises” and “comprised of” as usedherein are synonymous with “include”, “including”, “includes” or“contain”, “containing”, “contains” and are inclusive or open-endedterms that specifies the presence of what follows e.g. component and donot exclude or preclude the presence of additional, non-recitedcomponents, features, element, members, steps, known in the art ordisclosed therein.

The recitation of numerical ranges by endpoints includes all numbers andfractions subsumed within that range, as well as the recited endpoints.All percentages are to be understood as percentage by weight and areabbreviated as “wt. %”, unless otherwise defined or unless a differentmeaning is obvious to the person skilled in the art from its use and inthe context wherein it is used.

Polymeric Dispersing Agent

The polymeric dispersing agent used in the present invention is acopolymer each having at least one hydrophilic segment (A) andhydrophobic segment (B).

The polymeric dispersing agent of the structure having the hydrophilicsegment and the hydrophobic segment can include a water-insolublecolouring agent, preferably a nanosized pigment, in its interior tostably disperse the colouring agent in a hydrophilic medium because thehydrophobic segment interacts with the water-insoluble colouring agent,while the hydrophilic segment has a strong force leading to be dissolvedin the hydrophilic medium. This effect is useful for particles having ahigh specific gravity, and so a stable dispersion free of aggregationbetween particles can be formed of nanopigments or of compositeparticles obtained by combining a colouring material with inorganic fineparticles. As a result, a water-based ink excellent in image fastnessproperties, colouring ability, dispersion stability and storagestability can be obtained.

No particular limitation is imposed on the configuration of therespective segments in the polymeric dispersing agent. However, thehydrophilic segment is preferably located at a terminal of a polymerchain from the viewpoint of enhancing the dispersibility of thecolouring agent. Examples of the block form include AB, ABA′ (A and A′may be the same or different from each other), AA′B and BB′A types. A,A′, B and B′ are segments of a homopolymer or copolymer.

The polymeric dispersing agent used in the present invention may be ablock copolymer containing a hydrophilic segment composed of ahomopolymer or copolymer of a vinyl ether type monomer and a hydrophobicsegment composed of a homopolymer or copolymer of a vinyl ether typemonomer.

These polymers preferably have a repeating unit structure represented bythe following general formula (1):

In the general formula (1), R₁ is an aliphatic or alicyclic hydrocarbongroup such as an alkyl, alkenyl, cycloalkyl or cycloalkenyl group, or anaromatic hydrocarbon group, the carbon atom of which may be substitutedby a nitrogen atom, such as a phenyl, pyridyl, benzyl, toluyl, xylyl,alkylphenyl, phenylalkylene, biphenyl or phenylpyridyl group. A hydrogenatom on the aromatic ring may be substituted by a hydrocarbon group. R¹preferably has 1 to 18 carbon atoms.

R₁ may be a group represented by —(CH(R²)—CH(R³)—O)_(p)—R⁴ or—(CH₂)_(m)—(O)_(n)—R⁴. In this case, R² and R³ are, independently ofeach other, hydrogen or methyl, R⁴ is an aliphatic or alicyclichydrocarbon group such as an alkyl, alkenyl, cycloalkyl or cycloalkenylgroup, an aromatic hydrocarbon group, the carbon atom of which may besubstituted by a nitrogen atom (a hydrogen atom on the aromatic ring maybe substituted by a hydrocarbon group), such as a phenyl, pyridyl,benzyl, toluyl, xylyl, alkylphenyl, phenylalkylene, biphenyl orphenylpyridyl group, —CHO, —CH₂CHO, —CO—CH═CH₂, —CO—C(CH₃)═CH₂,—CH₂—CH═CH₂, —CH₂═C(CH₃)═CH₂, or —CH₂—COOR⁵, with the proviso thathydrogen atoms in each group may be substituted by halogen atoms such asfluorine, chlorine and bromine within limits chemically permitted, andR⁴ preferably has 3 to 18 carbon atoms, R⁵ is hydrogen or an alkylgroup, p is preferably 1 to 18, m is preferably 1 to 36, and n ispreferably 0 or 1.

In R₁ and R⁵, examples of the alkyl and alkenyl groups include methyl,ethyl, propyl, isopropyl, n-butyl, sec-butyl, t-butyl, pentyl, hexyl,heptyl, octyl, nonyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl,oleyl and linoleyl groups, and examples of the cycloalkyl andcycloalkenyl groups include cyclopropyl, cyclobutyl, cyclopentyl,cyclohexyl, cyclooctyl and cyclohexenyl groups.

Alternatively, said polymeric dispersing agent used in the presentinvention may be a block copolymer containing a hydrophilic segmentcomposed of a homo- or co-polyether block amide, a polyoxazoline and/ora copolyamide and a hydrophobic segment composed of a homo- orco-polyether block amide, a polyoxazoline and/or a copolyamide.Polyether block amide or PEBA is a thermoplastic elastomer (TPE). It isa block copolymer obtained by polycondensation of a carboxylic acidpolyamide (PA6, PA11, PA12) with an alcohol termination polyether(Polytetramethylene glycol PTMG), PEG). Preferably, said polymericdispersing agent used in the present invention comprises a blockcopolymer containing at least a hydrophilic segment of polyether blockamide and/or a polyoxazoline; and at least a hydrophobic segment ofpolyether block amide and/or a polyoxazoline.

The inventors have surprisingly found that said polymeric dispersingagent used in the present invention is preferably a block copolymercontaining a hydrophilic segment composed of a copolyamide and ahydrophobic segment composed of a copolyamide. Copolyamides areespecially preferred as thermoplastic material because of theirexcellent fusing temperature, very good adhesion properties to a varietyof different substrates, are easy to process and environmentallyfriendly, show high resistance towards washing and (chemical) cleaningtreatments such as steam and enzyme wash, stonewash and post-dyeingtreatments, and high heat resistance. As such copolyamides areespecially preferred materials. In a more preferred embodiment, saidcopolyamides are provided with a softening point between 90° C. and 140°C., more preferably between 100° C. and 130° C. and even more preferablybetween 105° C. and 125° C., determined according to VICAT methodASTM-D1525. In a most preferred embodiment, said copolyamides have asoftening point between 110° C. and 120° C., such as 110° C., 112° C.,114° C., 116° C., 118° C. or 120° C. or any value there in between. Thisensures that the copolyamides are sufficiently resistant to highermicroclimate temperatures of about 80° C. and are sufficiently molten atprocessing temperatures of about 130° C. to 150° C.

The inventors have found that alternatively said polymeric dispersingagent used in the present invention is preferably a block copolymercontaining a hydrophilic segment composed of a polyoxazoline and ahydrophobic segment composed of a polyoxazoline. Polyoxazolines areespecially preferred because of good crock fastness and good sublimationfastness, very good adhesion properties to a variety of differentsubstrates, are easy to process and environmentally friendly, show highresistance towards washing and post-dyeing treatments. As suchpolyoxazolines are especially preferred materials. In a more preferredembodiment, said polyoxazolines are provided with a softening pointbetween 90° C. and 140° C., more preferably between 100° C. and 130° C.and even more preferably between 105° C. and 125° C., determinedaccording to VICAT method ASTM-D1525. In a most preferred embodiment,said polyoxazolines have a softening point between 110° C. and 120° C.,such as 110° C., 112° C., 114° C., 116° C., 118° C. or 120° C. or anyvalue there in between. This ensures that the polyoxazolines aresufficiently resistant to higher microclimate temperatures of about 80°C. and are sufficiently molten at processing temperatures of about 130°C. to 150° C.

Proportions of the hydrophilic segment and hydrophobic segment containedin the block copolymer in the present invention are preferably 10 to 90%by mole and 90 to 10% by mole, respectively.

The number average molecular weight of the block copolymer is preferablybetween 500 and 20,000,000 g/mol, more preferably between 1,000 and2,000,000 g/mol, most preferably between 2,000 and 500,000 g/mol. Evenmore preferably, said number average molecular weight of the blockcopolymer is between 3,000 and 100,000 g/mol, more preferably between3,500 and 50,000 g/mol, most preferably between 4,000 and 30,000 g/mol.In an especially preferred embodiment, said block copolymer has a numberaverage molecular weight of 500 g/mol, 1,000 g/mol, 2,000 g/mol, 4,000g/mol, 6,000 g/mol, 8,000 g/mol, 10,000 g/mol, 12,000 g/mol, 14,000g/mol, 16,000 g/mol, 18,000 g/mol or 20,000 g/mol. In an even morepreferred embodiment, said block copolymer has a number averagemolecular weight of 500 g/mol, 750 g/mol, 1,000 g/mol, 2,000 g/mol,3,000 g/mol, 4,000 g/mol or 5,000 g/mol.

These block copolymers may be graft-bonded to another polymer orcopolymerized with another repeating unit structure.

No particular limitation is imposed on a synthesizing process of thecopolymer having a vinyl ether type polymer block. However, cationicliving polymerization by Aoshima, et al (Japanese Patent ApplicationLaid-Open Nos. H11-322942 and H11-322866), or the like is preferablyused. By using the cationic living polymerization process, variouspolymers such as homopolymers, copolymers composed of two or moremonomers, block polymers, graft polymers and graduation polymers can besynthesized with their chain lengths (molecular weights) exactly madeuniform. Further, in the polyvinyl ether, various functional groups canbe introduced into side chains thereof. Synthetic processes for blockcopolymers comprised of polyether block amides, polyoxazoline andcopolyamides are well described in the state of the art.

The proportion of the block copolymer contained in the ink in thepresent invention is preferably 0.001 to 40 wt. %, more preferably 0.01to 20 wt. % based on the total weight of the ink. When the amount of theblock copolymer is 0.001 to 40 wt. %, the resulting ink can provide animage having preferable rub-off resistance, and exhibits preferableejection stability because the viscosity of the ink does not become toohigh.

Pigment Particle

The colour agent used in the present invention is pigment particles of anatural and/or synthetic origin and may be constituted of organic and/orinorganic particles, and are preferably insoluble in water or aqueousmedia.

Inorganic pigment particles may be selected from, but not limited to:

purple pigments: Ultramarine violet (PV15) silicate of sodium andaluminium containing sulphur, Han Purple BaCuSi₂O₆, Cobalt Violet (PV14)cobaltous orthophosphate, Manganese violet NH₄MnP₂O₇ (PV16) manganicammonium pyrophosphate;blue pigments: Ultramarine (PB29), Persian blue, Cobalt Blue (PB28) andCerulean Blue (PB35) cobalt(II) stannate, Egyptian Blue a syntheticpigment of calcium copper silicate (CaCuSi₄O₁₀), Han Blue BaCuSi₄O₁₀,Azurite cupric carbonate hydroxide (Cu₃(CO₃)₂(OH)₂), Prussian Blue(PB27) a synthetic pigment of ferric hexacyanoferrate (Fe₇(CN)₁₈), YInMnBlue (YIn₁-xMnxO₃), selected copper phtalocyanines;green pigments: Chrome green (PG17) chromic oxide (Cr₂O₃), Viridian(PG18) a dark green pigment of hydrated chromic oxide (Cr₂O₃.H₂O),Cobalt green also known as Rinman's green or Zinc green (CoZnO₂),Malachite cupric carbonate hydroxide (Cu₂CO₃(OH)₂), Paris Green cupricacetoarsenite (Cu(C₂H₃O₂)₂.3Cu(AsO₂)₂), Scheele's Green (also calledSchloss Green): cupric arsenite (CuHAsO₃), Verdigris various poorlysoluble copper salts, notably cupric acetate (Cu(CH₃CO₂)₂) and malachite(Cu₂CO₃(OH)₂), selected copper phtalocyanines, Green earth also known asterre verte and Verona green (K[(Al,FeIII),(FeII,Mg](AlSi₃,Si₄)₁₀(OH)₂);yellow pigments: aureolin (also called Cobalt Yellow) (PY40) potassiumcobalt nitrite (K₃Co(NO₂)₆), Yellow Ochre (PY43) a clay of monohydratedferric oxide (Fe₂O₃.H₂O), Titanium Yellow (PY53), Mosaic gold: stannicsulphide (SnS₂);red pigments: Sanguine, Caput Mortuum, Indian Red, Venetian Red, OxideRed (PR102), Red Ochre (PR102) anhydrous Fe₂O₃, Burnt Sienna (PBr7);brown pigments: Raw Umber (PBr7) a natural clay pigment consisting ofiron oxide, manganese oxide and aluminium oxide:Fe₂O₃+MnO₂+nH₂O+Si+AlO₃, Raw Sienna (PBr7) limonite clay;black pigments: Carbon Black (PBk7), Ivory Black (PBk9), Vine Black(PBk8), Lamp Black (PBk6), Mars Black (Iron black) (PBk11) (C.I. No.77499) Fe3O4, manganese dioxide (MnO₂), titanium(III) oxide (Ti₂O₃);white pigments: stibous oxide (Sb₂O₃), barium sulphate (BaSO₄),lithopone (BaSO₄*ZnS), titanium dioxide (TiO₂), zinc oxide (ZnO).

Said inorganic pigments used in the present invention, may be appliedoxides, nitrides, chlorides, sulphates, carbonates, etc. The use ofpigments adds to the invention in that colour fastness is improved,especially when multiple washing cycles are required and in that nocoupling agents, such as i.e. alkoxysilane, silane coupling agent,titanate coupling agent or the like, are required for coupling orstrengthen the bonding a colouring material to a support material suchas silica, alumina, titanium oxide, zinc oxide, zirconium oxide or ironoxide supports. Specific examples of said inorganic pigments includesilica, alumina, titanium oxide, zinc oxide, zirconium oxide, ironoxide, nickel oxide, copper oxide, barium sulphate and calciumcarbonate.

Likewise, organic pigment particles known to the person skilled in theart may be selected, such as but not limited to, azo pigments,phthalocyanines, quiacridone, diaryl pyrrolopyrroles, lithol, toluidinederivatives, pyrazolones, dinitroaniline, Hansa yellow, indanthrenes,dioxazine and benzimidazolone.

No particular limitation is imposed on the form of the pigmentparticles. With respect to the size of the pigment particles, theaverage particle diameter is preferably 1 μm or smaller, more preferably0.25 μm or smaller. Said pigment particles having a preferred averageparticle diameter may be obtained by grinding a commercially availablepigment particle, i.e. using a ball grinder, to a predetermined size.

The proportion of the pigment particles contained in the ink ispreferably 0.1 to 20 wt. %, more preferably 1 to 15 wt. % based on thetotal weight of the ink, and most preferably 1 to 10 wt. %. Morepreferably, said pigment particles are comprised in the ink in an amountof 1 to 5 wt. %, and even more preferably in an amount of 1 wt. %, 2 wt.%, 3 wt. %, 4 wt. % or 5 wt. %, or any amount there in between When theamount of the composite particles is 0.1 to 20 wt. %, the resulting inkcan provide a print having a preferable image density.

Binder Polymer

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, further comprising abinding agent in an amount of less than 20 wt. %, relative to the totalweight of said water-based ink, preferably less than 10 wt. %. Morepreferably, said binding agent is comprised in an amount of less than 5wt. %, relative to the total amount of said water-based ink, preferablyless than 3 wt. %. More preferably, said binding agent is comprised inan amount of less than 2.5 wt. %, less than 2.0 wt. %, less than 1.5 wt.%, less than 1.0 wt. % or even less than 0.5 wt. %. Most preferably, nobinding agent is comprised in said water-based ink. Said binding agentmay comprise one or more than one binding resin selected from, but notlimited to acyrlics, alkyds, cellulose derivatives, rubber resins,ketones, maleics, formaldehydes, (isocyanate free) polyurethanes,epoxides, fumarics, hydrocarbons, polyvinyl butyral, polyamides, Shellacand phenolics. The person skilled in the art will know how to selected asuitable binding agent or combination of binding agents to obtaindesired properties such as gloss and resistance to heat, chemicals andwater.

In one embodiment, said binding agent is comprised in an amount ofbetween 0.5 to 2.5 wt. %, relative to the total weight of thecomposition, and said polymeric dispersing agent has a number averagemolecular weight of 4,000 to 30,000 g/mol, preferably of 4,000 g/mol,6,000 g/mol, 8,000 g/mol, 10,000 g/mol, 12,000 g/mol, 14,000 g/mol,16,000 g/mol, 18,000 g/mol or 20,000 g/mol. Preferably, said bindingagent is comprised in an amount between 1.0 and 2.0 wt. % and morepreferably in an amount of 1.1, 1.3, 1.4, 1.5, 1.6, 1.7, 1.8, 1.9 or 2.0wt. %, or any amount there in between. It was found that better crockfastness was obtained using for such inks compared to inks of the priorart.

In another embodiment, said binding agent is comprised in an amount ofless than 0.5 wt. %, relative to the total weight of the composition,and said polymeric dispersing agent has a number average molecularweight higher than 4,000 g/mol, 6,000 g/mol, 8,000 g/mol, 10,000 g/mol,12,000 g/mol, 14,000 g/mol, 16,000 g/mol, 18,000 g/mol or even higherthan 20,000 g/mol. Preferably, said binding agent is comprised in anamount of less than 0.25 wt. %, less than 0.10 wt. %, less than 0.05 wt.%, or even less than less than 0.01 wt. %. Most preferably said bindingagent is not comprised in said ink. Preferably, said polymericdispersing agent has a number average molecular weight higher than20,000 g/mol, 25,000 g/mol, 30,000 g/mol, 40,000 g/mol, 45,000 g/mol oreven higher than 50,000 g/mol. It was found that better crock fastnesswas obtained using for such inks compared to inks of the prior art.

Liquid Medium

A principal solvent of the water-based ink according to the presentinvention is water. Distilled water, ion-exchanged water or the like maybe used as the water. The proportion of water in the ink is preferably60 to 98 wt. %, more preferably 70 to 98 wt. %, and even more preferably80 to 98 wt. % based on the total weight of the ink, and most preferablymore preferably 80 to 96 wt. % based on the total weight of the ink.Especially preferred, said ink has a water content of at least 81 wt. %,at least 83 wt. %, at least 85 wt. %, at least 87 wt. %, at least 89 wt.% or at least 91 wt. % and of at most 98 wt. %, at most 97 wt. %, atmost 96 wt. % or at most 95 wt. %.

The solvent of the water-based ink according to the present inventionmay contain any other water-soluble organic substance than water. Whenthe ink according to the present invention is used in an ink-jetprinter, the organic substance acts on the prevention of solidificationof the ink caused by drying at orifices. Specific examples thereofinclude alcohols such as isopropanol, butanol; diols such as ethyleneglycol, diethylene glycol, triethylene glycol, tetraethylene glycol,propylene glycol, dipropylene glycol, tripropylene glycol,1,2-butanediol, 1,3-butanediol, 1,4-butanediol, thiodiglycol, neopentylglycol, 1,4-cyclohexanediol and polyethylene glycol; monoalkyl ethers ofalkylene glycols, such as ethylene glycol monomethyl ether, ethyleneglycol monoethyl ether, ethylene glycol monoisopropyl ether, ethyleneglycol monoallyl ether, diethylene glycol monomethyl ether, diethyleneglycol monoethyl ether, diethylene glycol monobutyl ether, triethyleneglycol monomethyl ether, triethylene glycol monoethyl ether, propyleneglycol monomethyl ether and dipropylene glycol monomethyl ether; polyolssuch as glycerol, 1,2,4-butanetriol, 1,2,5-pentanetriol,1,2,6-hexanetriol, trimethylolethane, trimethylolpropane andpentaerythritol; cyclic ethers such as tetrahydrofuran and dioxane; andbesides dimethyl sulfoxide, diacetone alcohol, glycerol monoallyl ether,N-methyl-2-pyrrolidone, 2-pyrrolidone, γ-butyrolactone,1,3-dimethyl-2-imidazolidinone, sulfolane, urea, β-dihydroxyethylurea,acetonylacetone, dimethylformamide, dimethylacetamide andphenoxyethanol. These organic substances may be either solid or liquidso far as they are soluble in water. The organic substances desirablyhave a boiling point higher than water, more desirably a boiling pointof 120° C. or higher because they are required to remain in the ink evenunder such conditions as water is evaporated. However, they are notlimited to high-boiling substances because they become hard to beevaporated owing to the interaction with the polymeric dispersing agentcompared with the case where they are present singly. These organicsubstances may be used either singly or in any combination thereof. Theproportion of these organic substances in the ink is less than 50 wt. %based on the total weight of the ink, preferably less than 25 wt. %,preferably less than 20 wt. %, preferably less than 15 wt. %, preferablyless than 12 wt. %, preferably less than 10 wt. %, preferably less than7 wt. % and more preferably less than 5 wt. % based on the total weightof the ink, and even less than 3 wt. % or even less than 1 wt. %. Mostpreferably, the water-based ink is free of said organic substances.Reduction of the amount of organic solvent yields a more environmentallyfriendly ink.

Water-Based Ink

The current invention provides in a solution for at least one of theabove mentioned problems by providing a water-based ink comprisingpigment nanoparticles and printed textiles obtained therefrom, asdescribed above.

In a first aspect, the present invention provides a water-based inkcomprising nanopigment micelles, said nanopigment micelles comprising apigment particle and a polymeric dispersing agent around said pigmentparticle, whereby said pigment particles have an average particle sizebetween 100 nm and 250 nm, as determined by ISO 13320:2009.

The inventors found that proprietary developed polymeric dispersingagents provided high stability of the pigment particles in a water-basedmedium, while in addition provided for enhanced adhesion of the pigmentparticles to the recording medium, more specifically to the printedtextile. Also, the inventors found that the average particle size ofsaid pigment particles is preferably as small as possible, i.e. lowerthan 250 nm, but also that said pigment particles should have an averageparticle size that is sufficiently high, i.e. higher than 100 nm.Without being bound to any mechanistic theories, it is rationalized thatsufficiently small pigment particles better penetrate the textile whilesufficiently big pigment particles become better encapsulated within therecording medium, i.e. textile, microstructure.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby said pigmentparticles have an average particle size of higher than 110 nm,preferably higher than 120 nm, higher than 130 nm, higher than 140 nmand even higher than 150 nm. A higher average particle size was found toexhibit less leaching of the pigment particles from the printed textileswhere onto the ink is printed or dyed. This can be understood by animproved penetration of the pigment particles into the recordingmaterial, more specifically into the textile fibres. As a result, abetter colour fastness is experienced after multiple washing cycles.FIG. 1 illustrates schematically nanopigment micelles (1) comprised ofpigment particles (1 a) and a layer of polymeric dispersing agent (1 b)to improve bonding to the textile substrate (3).

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby said pigmentparticles have an average particle size of lower than 200 nm, preferablylower than 190 nm, lower than 180 nm and even lower than 170 nm. A loweraverage particle size was found to exhibit better penetration of thepigment particles during the printing or colouring step. As a result,more pigment particles can be adsorbed to the recording material, morespecifically to a textile.

Most preferably, said pigment particles have an average particle size ofabout 150 nm, 152 nm, 154 nm, 156 nm, 158 nm, 160 nm, 162 nm, 164 nm,166 nm, 168 nm or 170 nm, or any value there in between. Pigmentparticles with said dimensions have been shown to provide optimisedpenetration and retention characteristics relative to the recordingmedium, i.e. a printed textile.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby saidnanopigment micelles are obtained by high shear mixing of said pigmentparticles and said polymeric dispersing agent. High shear mixing of saidpigment particles in presence of said polymeric dispersing agent allowsfor a very high adhesion of the polymeric dispersing agent to saidpigment particles and thus to form highly stable nanopigment micelles.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby saidnanopigment micelles have an average particle size of lower than 1000nm, preferably lower than 750 nm, lower than 500 nm and even lower than400 nm. The average particle size and the particle size distribution ofnanopigment micelles is determined using a Mastersizer 3000 LaserDiffraction Particle Size Analyser. A lower average particle size wasfound critical for good printability and print quality. Also, morepigment particles can be adsorbed to the recording material, morespecifically to a textile.

Most preferably, said nanopigment micelles have an average particle sizeof about 150 nm, 160 nm, 170 nm, 180 nm, 190 nm, 200 nm, 210 nm, 220 nm,230 nm, 240 nm or 250 nm, or any value there in between. Nanopigmentmicelles with said dimensions have been shown to provide optimisedpenetration and retention characteristics relative to the recordingmedium, i.e. a printed textile.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby saidwater-based ink has a viscosity of 1 mPa·s to 15 mPa·s as determinedwith a Brookfield viscometer at 25° C. More preferably, said viscosityis comprised between 2 mPa·s and 14 mPa·s. Most preferably, saidviscosity is 2 mPa·s, 4 mPa·s, 6 mPa·s, 8 mPa·s, 10 mPa·s, 12 mPa·s, 14mPa·s or any value there in between. Most preferably said water-basedink has a viscosity between 4 mPa·s and 6 mPa·s. Such viscosity wasfound especially suitable for printing purposes. The optimal viscositycan be achieved by applying viscosity modifying agents as known to theperson skilled in the art and/or by reducing the molecular weight of thebinding polymer agent.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby saidwater-based ink has a pH of 7 to 10 at 25° C. More preferably, saidviscosity is comprised between 7 and 9. Most preferably, said viscosityis equal to 7.0, 7.2, 7.4, 7.6, 7.8, 8.0, 8.2, 8.4, 8.6, 8.8 or 9.0, orany value there in between.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, wherein saidpolymeric dispersing agent is a block copolymer of a polyvinyl ether, apolyether block amide, a polyoxazoline and/or a copolyamide having atleast one hydrophilic segment and at least one hydrophobic segment.

In a more preferred embodiment, the present invention provides awater-based ink according to the first aspect of the invention, whereinsaid polymeric dispersing agent is an ABA-block copolymer comprising apolyoxazoline and/or a copolyamide.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, wherein saidpolymeric dispersing agent has a number average molecular weight ofbetween 4,000 and 500,000 g/mol, preferably of between 6,000 and 300,000g/mol. Preferably, said ink further comprises a binder polymer in anamount of less than 5 wt. %, relative to the total amount of saidwater-based ink, preferably less than 3 wt. %, more preferably less than2 wt. %, and even more preferably less than 1 wt. %. Most preferably,said water-based ink does not comprise any binder polymer.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, wherein saidpolymeric dispersing agent is a block copolymer of a polyvinyl etherhaving at least one hydrophilic segment and at least one hydrophobicsegment.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, wherein saidpolymeric dispersing agent is an ABA-block copolymer comprising apolypropylene oxide B-segment and polyethylene oxide A-segments.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, wherein saidpolymeric dispersing agent has a number average molecular weight of atleast 4,000 g/mol, preferably at least 6,000 g/mol. A sufficiently highnumber average molecular of the B-segments weight ensures a sufficientlyhigh adhesion of the B-segments to the pigment particle while asufficiently high number average molecular of the B-segments weightensures a sufficiently high stability of the micelles in the aqueousmedium.

In order to improve dispersion stability and inclusion property, themolecular motion of the block copolymer is preferably more flexiblebecause such a polymer becomes easy to physically entangle with thesurface of the water-insoluble pigment particle and have affinity forthe pigment particle. The block copolymer is preferably also flexiblefrom the viewpoint of entanglement and/or fusion of the hydrophobicsegment(s) on a recording medium. Therefore, the glass transitiontemperature Tg, determined according to ISO 11357-2:Plastics—Differential scanning calorimetry—Part 2: Determination ofglass transition temperature (1999), of the main chain of the blockcopolymer is preferably 20° C. or lower, more preferably 0° C. or lower,still more preferably −20° C. or lower. In this regard, the polymerhaving the polyvinyl ether structure is preferably used because itgenerally has a low glass transition point and flexible properties.

Further, in order to realize the included state, a preferred form of theblock copolymer used in the present invention is a polymer having arelatively high molecular weight, i.e. 6,000 or higher, preferably 9,000or higher, more preferably 15,000 or higher in terms of a number averagemolecular weight. The number average molecular weight of the hydrophobicsegment is 4,000 or higher, preferably 6,000 or higher. By taking such aform, the block copolymer is easy to form a stable nanopigment micellestructure, and pigment particles can be satisfactorily dispersed byincluding the pigment particles in a core part of the nanopigmentmicelle. The confirmation of the included state can be performed byvarious kinds of electron microscopes and/or instrumental analyses suchas X-ray diffraction.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby saidnanopigment micelles are comprised of 10 wt. % to 90 wt. % of saidpigment particles and of 90 wt. % to 10 wt. % of said polymericdispersing agent, preferably of 40 wt. % to 60 wt. % of said pigmentparticles and of 60 wt. % to 40 wt. % of said polymeric dispersingagent.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby saidnanopigment micelles are comprised in an amount of 1.0 to 25.0 wt. %,relative to the total weight of said water-based ink, preferably in anamount of 1.0 to 10.0 wt. %, and more preferably in an amount of 1.0 to5.0 wt. %, such as i.e. 1.0 wt. %, 2.0 wt. %, 3.0 wt. %, 4.0 wt. % or5.0 wt. %. A sufficiently high amount of nanopigment micelles in the inkaccording to the invention allows for a sufficiently high colourintensity upon printing or dyeing. Simultaneously, when the amount ofnanopigment micelles in the ink according to the invention is too high,the water-based ink may become too viscous to be appropriately printedon a recording medium.

Various kinds of additives, for example, plasticizers, waxes,surfactants, pH adjustors, antioxidants, mildewproofing agents, dryingagents, chelating agents, alkali agents, defoaming agents, etc. may beadded to the ink according to the present invention in addition to theabove-described components.

In a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby saidwater-based ink is substantially free of silane coupling agents. Also,in a preferred embodiment, the present invention provides a water-basedink according to the first aspect of the invention, whereby saidwater-based ink is substantially free of silica particles.

The ink according to the present invention may be suitably used in anink-jet recording method, in which energy is applied to an ink to ejectit, thereby conducting recording. As the energy, may be used thermalenergy or mechanical energy. However, the method using the thermalenergy is particularly preferred. A printer for ink-jet recording may beapplied to a household printer, in which A4-sized paper is mainly used,a printer for business cards and cards, a large-scale printer forbusiness use, or the like. However, it is suitably used to thelarge-scale printer of which particularly high image fastness propertiesare required, and which uses a great amount of an ink. Examples ofrecording media, on which recording is conducted with the ink accordingto the present invention, include plain paper, on which no specialcoating is applied, the so-called ink-jet paper with at least one sidethereof coated with an ink-receiving layer, postal cards, paper forbusiness card, paper for label, corrugated cardboards and films forink-jet.

In a second aspect, the present invention provides a pigmented textileobtainable by contacting a textile with a water-based ink according tothe first aspect of the invention and subsequently fixating saidwater-based ink onto said textile. The contacting step may be a printingor impregnation step. The fixating step essentially consists of dryingof the water-based ink applied onto the textile substrate.Alternatively, the present invention provides a pigmented articleobtainable by contacting an article with a water-based ink according tothe first aspect of the invention and subsequently fixating saidwater-based ink onto said article. Said article may be paper, plastic,wood, wood veneer, etc.

In a preferred embodiment, the present invention provides a pigmentedtextile according to the second aspect of the invention, whereby saidtextile is selected from the group comprising wool, cotton, silk,polypropylene, ((ultra) high molecular weight) polyethylene, polyamidessuch as aliphatic polyamides (i.e. nylon-6, nylon-6,6) and aromaticpolyamides (i.e. Kevlar®, Nomex®), viscose, cellulose or polyester. Theinventors found that various textile substrate materials wereefficiently printed or dyed using the water-based ink according to theinvention. The may be rationalized by the universal binding mechanism ofthe nanopigment micelles which is based on physical binding byentanglement of the polymeric dispersing agent with the textilesubstrate rather than on mere adhesion.

In a preferred embodiment, the present invention provides a pigmentedtextile according to the second aspect of the invention, whereby saidtextile is not pre-treated before contacting said textile with saidwater-based ink. Due to the mode of bonding of the nanopigment micellesto the textile substrate, the inventors found that no additionalpre-treatment of textile substrate is required. Additionally, absence ofa pre-treatment step allows for one printing or dyeing process line tobe able to print or dye different substrate materials, without the needto interrupt the printing or dyeing process. This is illustrated in FIG.2. FIG. 2 shows multiple rolls, 11, 12, 13, each with a differenttextile material (i.e. polyester, polyamide and cotton). The specifictextile material is fed to a feeder roll 20 which feeds a digitalprinter 30 without additional pre-treatment step between the feeder roll20 and the printer 30. After the printing step, the material isimmediately fed to a fixating unit 40 and finally led to a receivingroll 50.

In a preferred embodiment, the present invention provides a pigmentedtextile according to the second aspect of the invention, whereby saidtextile is not rinsed after contacting said textile with saidwater-based ink. The inventors found as well a high degree,quantitatively, of bonding of the water-based ink according to theinvention. Consequently, no rinsing step was required before fixating ofthe nanopigment micelles to the substrate. Avoiding said rinsing step,whereby the textile material is washed, is advantageous in that theprocess requires no water other than the water present in the inkcomposition. Also, avoiding the rinsing step is advantageous in that thesubstrate or textile substrate does not require an additional dryingstep.

In a third aspect, the present invention provides a method for preparinga water-based ink according to the first aspect of the invention,comprising the steps of:

-   -   i. high shear mixing of pigment particles having an average        particle size between 100 nm and 250 nm, as determined by ISO        13320:2009, and a polymeric dispersing agent in water, thereby        obtaining nanopigment micelles; and    -   ii. adding water to said nanopigment micelles, thereby obtaining        a water-based ink.

The first step of high shear mixing allows for formation of a layer ofpolymeric dispersing agent around the pigment particles. This step canbe done under dry conditions or under wet conditions, that is inpresence of an amount of water. The second step of adding water allowsto obtain a water-based ink having the desired concentration and/orviscosity for printing purposes.

In a preferred embodiment, the present invention provides a method forpreparing a water-based ink according to the first aspect of theinvention, whereby a pigment is wet grinded to said pigment particles inpresence of water prior to high shear mixing. This is advantageous toallow for a safe handling of the nanoparticles. Specifically, noadditional measures for handling of the nanoparticles are required.

In a fourth aspect, the present invention provides a method for printinga textile material, comprising the steps of:

-   -   i. applying a water-based ink according to the first aspect of        the invention onto a textile material; and    -   ii. fixating said water-based ink onto said textile material.

In a preferred embodiment, the present invention provides a method forprinting a textile material, whereby said textile material is notpre-treated before step i. Also, in a preferred embodiment, the presentinvention provides a method for printing a textile material, wherebysaid textile material is not rinsed after step i. Due to the specificproperties of the polymeric dispersing agent, it was surprisingly foundthat these step are no longer essential in order to obtain asatisfactorily printed or dyed product.

EXAMPLES

In the following examples are intended to further clarify the presentinvention, and are nowhere intended to limit the scope of the presentinvention.

Example 1

An ink composition is prepared by mixing a 1.0 wt. % of 160 nmnanopigment with 2.0 wt. % of hydrophilic/hydrophobic polyvinyl etherblock copolymer and 2.0 wt. % of acrylic binder polymer in water. Theamount of organic solvents in the ink composition was less than 10 wt.%. The ink was printed with a 600×300 dpi resolution and 100% coverage,and the results were compared to a market standard ink. The results arecompiled in Table 1.

TABLE 1 Behaviour of ink according to the invention, compared to inkaccording to prior art. Test Results Market Present Test Name Test IDStandard invention Wash Fastness ISO105-006 5 5 (50° C.) Shade change 45 Colour Transfer 5 5 Polyester 4 5 Nylon 4 5 Cotton 4 5 Light FastnessISO105-B02 5 6-7 (Xenon Lamps 40 hrs) Dry Crock Fastness ISO105-X12 150°C. fixation 3 4-5 195° C. fixation 4 5 Wet Crock Fastness ISO105-X12150° C. fixation 3 4 195° C. fixation 3 4 Sublimation FastnessISO105-X11 170° C. steaning 4 5 on cotton 190° C. steaning 4 5 on cotton190° C. steaning 4 4-5 on Polyester 190° C. steaning 2-3 4-5 onPolyester

Example 2

An ink composition is prepared by mixing a 1.0 wt. % of 160 nmnanopigment with 2.0 wt. % of hydrophilic/hydrophobic copolyamide blockcopolymer having a melting temperature of about 110° C. and 2.0 wt. % ofacrylic binder polymer in water. The amount of organic solvents in theink composition was less than 10 wt. %. The ink was printed with a600×300 dpi resolution and 100% coverage, and the results were comparedto a market standard ink.

Very good results were obtained in terms of wash fastness, crockfastness and sublimation fastness; excellent fusing temperature, verygood adhesion properties to a variety of different substrates (i.e.elastane or spandex, nylons, polyesters, cotton, etc.), were easy toprocess and environmentally friendly, showed high resistance towardswashing and (chemical) cleaning treatments such as steam and enzymewash, stonewash and post-dyeing treatments, and exhibited a high heatresistance.

Example 3

An ink composition is prepared by mixing a 1.0 wt. % of 160 nmnanopigment with 2.5 wt. % of hydrophilic/hydrophobic polyoxazolineblock copolymer having a melting temperature of about 110° C. and 2.0wt. % of acrylic binder polymer in water. The amount of organic solventsin the ink composition was less than 10 wt. %. The ink was printed witha 600×300 dpi resolution and 100% coverage, and the results werecompared to a market standard ink.

Very good results were obtained in terms of wash fastness, crockfastness and sublimation fastness.

1. A water-based ink comprising: nanopigment micelles (1), saidnanopigment micelles (1) comprising a pigment particle (1 a) and apolymeric dispersing agent (1 b), wherein said pigment particles (1 a)have an average particle size between 150 nm and lower than 200 nm, asdetermined by ISO 13320:2009; a binder polymer (2); wherein saidpolymeric dispersing agent (1 b) is a block copolymer comprising atleast one hydrophilic segment comprising a homo- or co-polyether blockamide and at least one hydrophobic segment comprising a homo- orco-polyether block amide, and wherein said nanopigment micelles arecomprised in an amount of 40 wt. % to 60 wt. %, of said pigmentparticles (1 a) and of 60 wt. % to 40 wt. % of said polymeric dispersingagent (1 b).
 2. Water-based ink according to claim 1, wherein said blockcopolymer is selected from the group consist of a polyvinyl ether, apolyether block amide, a polyoxazoline and a copolyamide
 3. Water-basedink according to claim 1, comprising 1 to 15 wt. % of organic solventbased on the total weight of the ink.
 4. Water-based ink according toclaim 1, comprising water in an amount of 80 to 98 wt. % based on thetotal weight of the ink.
 5. Water-based ink according to claim 1,comprising the binder polymer (2) in an amount of 0.5 to 5 wt. %,relative to the total amount of said water-based ink.
 6. Water-based inkaccording to claim 1, wherein said pigment particles (1 a) have anaverage particle size of 150 nm to 170 nm.
 7. Water-based ink accordingto claim 1, wherein said polymeric dispersing agent (1 b) is disposedaround said pigment particle (1 a).
 8. Water-based ink according toclaim 1, wherein said hydrophilic segment is located at a terminal ofthe polymer chain.
 9. Water-based ink according to claim 1, wherein saidbinding polymer comprises 0 wt. % to less then 1.0 wt. %. relative tothe total amount of said water-based ink.
 10. Water-based ink accordingto claim 1, wherein said water-based ink has a viscosity of 2 mPa·s to14 mPa·s as determined with a Brookfield viscometer at 25° C. 11.Water-based ink according to claim 1, wherein said water-based ink has apH of 7 to 9 at 25° C.
 12. A method for preparing a water-based inkaccording to claim 1, comprising the steps of: i. high shear mixing ofpigment particles (1 a) having an average particle size between 150 nmand lower than 200 nm, as determined by ISO 13320:2009, and a polymericdispersing agent (1 b) in water, thereby obtaining nanopigment micelles(1); and ii. adding water to said nanopigment micelles (1), therebyobtaining a water-based ink.
 13. Method according to claim 12, whereby apigment is wet grinded to said pigment particles (1 a) in presence ofwater prior to high shear mixing.
 14. A method for printing a textilematerial (3), comprising the steps of: i. applying a water-based inkaccording to claim 1 onto a textile material (3), and ii. fixating saidwater-based ink onto said textile material (3) by drying.
 15. Methodaccording to claim 14, wherein said textile material (3) is notpre-treated before step i.
 16. Method according to claim 15, whereinsaid textile material (3) is not rinsed after step i.
 17. Pigmentedtextile (3) according to claim 14, wherein said textile (3) is selectedfrom the group consisting of wool, cotton, silk, polypropylene,polyester and nylon.